5.2K
CA#cmt #additivemanufacturing #CAVILUX #welding #weldporn
@cavitar_ltd
#Cavilux
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45.4K
METhis video shows a CMT process adding a new layer to a structure.
In this video, you can see everything clearly without the thermal brightness of the process. The video was taken with a high-speed camera and CAVILUX laser illumination. Illumination is applied from front to see the details of the core process. In addition, the system is placed in a Schlieren imaging setup to visualize the flow of the shielding gas. CAVILUX laser illumination with short pulses is used as light source also for the Schlieren setup. This provides high quality images without motion blur.
Used filler material is a Ni-based superalloy solid wire.
Video was taken in cooperation with LAL - Laser Application Laboratory of Tampere University (former Tampere University of Technology).
Source Cavitar Ltd. @cavitar_ltd
#video #technology #gas #university #schlierenimaging #CAVILUX #LaserIllumination #visualization #Gasvisualization #metallurgicalengineering #materialscience
@metallurgical_engineering
1.6K
SO👁🗨🕶 Hoy como se ve la soldadura TIG con iluminación láser CAVILUX | 🟡⚫ SOLDADORAS TAURO
✅ Te mostramos este contenido, de la mano de CAVITAR LTD®
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👉 Este es un ejemplo de cómo puede verse un proceso de soldadura TIG cuando se captura utilizando nuestra iluminación láser CAVILUX junto con una cámara de alta velocidad.
👉 La ventaja de utilizar el láser como fuente de luz para un proceso de soldadura es su capacidad de "ver a través del calor y el brillo cegador", lo que le brinda una perspectiva completamente nueva del proceso de soldadura.
👉 Las imágenes capturadas se pueden utilizar para analizar y perfeccionar el proceso de soldadura, en lugar del método tradicional de prueba y error.
👉 Este video es cortesía de LABSOLDA - Instituto de Soldadura y Mecatrónica de Brasil.
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👇 Si tenes alguna consulta o duda, podés ponerte en contacto con nosotros por cualquier de nuestros medios, que te dejamos acá abajo 👇
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🧰 Soldadoras TAURO
📞 Atención Comercial y al Cliente: 341 3048086 / 341 2713541 / 341 2713453 (Solo llamadas, por el momento estos números no cuentan con atención Vía WhatsApp)
📱 WhatsApp: 3412614447
📫 Mail: contacto@tauro.com.ar
💻 Sitio web: www.tauro.com.ar
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#rosario #argentina #tauro #soldadoras #industrianacional #magmig #tig #cnc #corteporplasma #soldar #cortar #mma
@soldadorastauro
776
LAExperimental Study of the Operational Limit in Laser Cladding with Metal Powder Addition
This experiment aimed to investigate the cladding process using the laser source at maximum power. Under these conditions, the coating produced is not suitable for practical application.
However, overheating the metal generated a large amount of metallic vapour, providing a real light show and surprising movements. This effect was especially striking, as the recording was done with a high-speed camera capturing at 15,000 frames per second.
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Experiment Data
Coating Process: Laser Cladding with Metal Powder Addition
Movement: Fixed Torch, Moving Table with Substrate
Metal Powder: Pure Iron
Laser Power: 7500 W
High-Speed Filming Data
Lighting System: Cavilux-HF Laser, Cavitar (@cavitar_ltd)
Camera: Photron, Fastcam Nova S9
Acquisition Rate: 15,000 fps
Final Video Display Rate: Variable between 7 and 50 fps
Date: 03/10/2024
Location: LMP / Robotics Lab - POSMEC - UFSC
Coating Process Coordinators: Cassiano Bonin and Manoel Kolling
Advisors: Henrique Simas and Milton Pereira
Video Production and Editing: Marcelo P. Okuyama
Colorized from black-and-white footage using AI assistance.
High-Speed Videography Technology by LABSOLDA/UFSC
@universidadeufsc @emc.ufsc @posmecufsc @labsolda @lmp.ufsc
#labsolda #welding #laserwelding #cladding #highspeedcamera #highspeedvideo #weldporn #photron #cavilux #cavitar_ltd
@labsolda
17.4K
CAHello to our amazing followers on yet another #WeldPorn Friday! Last week we showed you what GMAW looks like with our CAVILUX lasers, today we get to be mesmerized again but in a Schlieren setup of a CMT (Cold Metal Transfer) footage taken at Laser Application Laboratory (LAL) of Tampere University. The video is played at 60 fps giving us a slow motion rate of 1:200. The protection gas used was Argon 68, Helium 30, CO2 2. In this test the. Our focus today is the protection gas flows which is visible in the beginning flowing from the nozzle of the welding torch before being covered by a thick layer of hot air as the result of the process. Pay attention to the moment at the first arc and how the hot air quickly expands like a mushroom cloud covering the protection gas. Protection gas in welding processes can be visualized with careful #Schlieren adjustment and testing preparation.
Our ready made Schlieren system provides you with a much easier solution than what you would normally have to go through and saves you hundreds of hours of fine tuning and adjusting that you can spend making new discoveries and contributing to the scientific community.
Torch diameter of 21.1 mm
Wire diameter is 1.2 mm
Wire feeding speed was 13,5 cm/s
Camera: Phantom Camera V2640 from @citiusimaging together with our
Illumination: #CAVILUX laser illumination, and recorded at a Capture frame rate: 12,000 fps
Resolution:1920 x 1080 pixels
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#welding #weldingsmostwanted #weldinglife #metal3Dprinting #weldingschool #weldporn #additivemanufacturing #weldingtraining #weldingcareer #weldingcamera #weldingaddicts #weldcamera#weldingtipsandtricks #weldingnation #SlowMotion #welder #CMT #laserillumination #seewhatyouhavemissed #CavitarLasers #3Dprinting #WeldingView #fronius #physics #science #weldingdefect #protectiongas #industrial
@cavitar_ltd
652
LAEstudo Experimental do Limite Operacional em Revestimento a Laser com Adição de Pó Metálico
Este ensaio foi realizado para explorar o processo de revestimento conhecido como Cladding, utilizando a máxima potência da fonte laser. Nessa condição, os resultados do revestimento não são adequados para aplicação prática.
No entanto, o superaquecimento do metal gerou uma grande quantidade de vapor metálico, proporcionando um verdadeiro show de luzes e movimentos surpreendentes. Isso foi especialmente evidente devido à gravação ter sido realizada em uma câmera de alta velocidade, com taxa de aquisição de 15.000 quadros por segundo.
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Dados do experimento
Processo de revestimento: LASER com adição de pó metálico
Movimentação: Tocha fixa e movimentação da mesa com o substrato
Pó metálico: Ferro puro
Potência: 7500 W
Dados da filmagem de alta velocidade
Sistema de iluminação: Laser Cavilux-HF, Cavitar
Camera: Photrom, Fastcam Nova S9
Taxa de aquisição: 15.000 fps
Vídeo final com taxa de exibição variável entre 7 e 50 fps
Data: 03/10/2024
Local: LMP / Lab de Robótica - POSMEC - UFSC
Responsáveis pelo procedimento de revestimento: Cassiano Bonin e Manoel Kolling
Orientadores: Henrique Simas e Milton Pereira
Produção e edição do vídeo: Marcelo P. Okuyama
Tecnologia de videografia de alta velocidade by LABSOLDA/UFSC
@universidadeufsc @emc.ufsc @posmecufsc @labsolda @lmp.ufsc
#labsolda #welding #laserwelding #laserpo #cladding #revestimentometalico #highspeedcamera #highspeedvideo #weldporn #photron #cavilux #cavitar_ltd
@labsolda
9.4K
CAWelcome to a beautiful reshare from 2021 on this #Weldporn #Friday. Today we explore a high speed footage of #SpinArc made by the amazing researchers at @labsolda They captured this beautiful footage of a MIG spin arc with spray transfer at 5,000 frames per second illuminated using our #CAVILUX laser illumination which enables you to see through the brightest processes and fastest events. So what is so special about SpinArc? According to the creators of this unique welding process @weldrevolution “This patented technology has an adjustable rotating welding arc, which enables welding in all positions, using both solid and metal-cored wires in a spray welding mode” (WeldRevolution)
Some of the benefits of the SpinArc is the reduction in joint preparation, reduction of weld stress and distortion, cleaner welds, optimization capability for narrow/wide grooves, and elimination of lack of fusion. LABSOLDA will take on your welding imaging needs. Let us know what you think of the footage and this awesome SpinArc technology.
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#weldingsmostwanted #weldinglife #weldingart #weldingschool #weldporn #mig #mag #migmag #weldingmachine #weldingtraining #weldingcareer #weldingaddicts #weldingmostwanted #weldingtipsandtricks #weldingnation #MIGwelding #welder #weldingforlife #Cavitar #seethroughheat #seethroughbrightness #seewhatyouhavemissed #CavitarLasers #WeldingCamera #WeldingView #invisibleworld
@cavitar_ltd
9.4K
CA🔥 Dive into the world of Gas Metal Arc Welding (GMAW): A process where a tiny electric arc acts like a lightning bolt, melting a special wire to fuse two metal pieces into one seamless unit. Our top video dramatically illustrates the risks involved when no fume extractor is used, highlighting the importance of such equipment for the safety of the welder and the protection of our environment.
🛠️ Moving to the middle video, observe the nuances of extractor placement. Here, the extractor is set too close at 120mm, inadvertently disrupting the flow of the protective gas shield. This proximity risks the integrity and quality of the weld, demonstrating the critical balance required in this high-precision process. It's a clear example of how small adjustments can have significant impacts in the realm of welding.
✨ The bottom video showcases the ideal setup: the fume extractor is positioned perfectly at 200mm, striking a harmonious balance that ensures both safety and high-quality welding results. This optimal arrangement is captured using state-of-the-art technology - the Cavitar plug and play schlieren imaging solution coupled with CAVILUX laser illumination. These advanced techniques, along with the use of a high-speed Photron Nova S12 camera, allow us to visualize and understand the subtleties of effective GMAW practices. #WeldingTech #SafetyFirst #PrecisionWelding 🛡️💨🎥✨
Camera: Fasctcam Photron Nova S12
Illumination: #CAVILUX laser illumination
Setup: Cavitar Plug&Play Schlieren Imaging Solution
Capture frame rate: 1,000 fps
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#welding #weldingsmostwanted #weldinglife #Shieldinggas #weldingschool #weldporn #MAGwelding #weldingtraining #weldingcamera #weldingaddicts #weldcamera #weldingnation #SlowMotion #welder #MIG #laserillumination #seewhatyouhavemissed #CavitarLasers #3Dprinting #WeldingView #MAG #physics #science #weldingdefect #protectiongas #industrial
@cavitar_ltd
6.0K
CAHello and welcome to yet another gorgeous #Friday and in this edition of our #WeldPorn we have another special footage by our expert welder and educators @j.kauhanen @tatuhirv and @everyweld The footage was recorded as part of a published article for the Finnish Welding Association (shy.fi)
Today we dive into the fascinating world of MAG welding. In this captivating video, we visualize and decode the intricate dynamics of shielding gas, revealing its invisible dance around the welding process and the effect of the fume extractor placement on your weld quality. Explore the mesmerizing vortex formed by shielding gas mixed with oxygen, a delicate interplay that can impact the entire weld.
Our ready made Schlieren system provides you with a much easier solution than what you would normally have to go through and saves you hundreds of hours of fine tuning and adjusting that you can spend making new discoveries and contributing to the scientific community.
Camera: Fasctcam Photron Nova S12
Front Illumination: #CAVILUX HF
Schlieren Illumination: #CAVILUX Smart
Setup: Cavitar Plug&Play Schlieren Imaging Solution
Capture frame rate: 1,000 fps
Welding Machine: @kemppi Master M358
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#welding #weldingsmostwanted #weldinglife #Shieldinggas #weldingschool #weldporn #MAGwelding #weldingtraining #weldingcareer #weldingcamera #weldingaddicts #weldcamera #weldingtipsandtricks #weldingnation #SlowMotion #welder #MIG #laserillumination #seewhatyouhavemissed #CavitarLasers #3Dprinting #WeldingView #MAG #physics #science #weldingdefect #protectiongas #industrial
@cavitar_ltd
5.1K
CAA very happy #Friday to all of you ! Today we show you a side by side comparison of what to expect when you use our #CAVILUX laser illumination and the different results you get based on the setup. Hopefully this will shed some light on to the different videos we have showed you over the past two years and provide a better understanding toward our setups. The process we are looking at is Cold Metal Transfer (CMT) taken at the laser laboratory in LAL @tampereuni The footage was captured at 12,000 frames per second and exported fps is 60. To get a better understanding of the scale, the torch tip diameter is 21.1 mm and the wire diameter 1.2mm. A. On top left corner is the typical view of welding you get when you record using a high camera with ND filters. While there are some visible points when the arc strikes, the rest is mostly darkness which makes it quite hard to identify any fine details in the melt pool. B. On the top right corner is our typical setup of CAVILUX laser illumination whereby we focused a single CAVILUX laser on the torch and used our band pass filters to filter our any other light (the process light). C. Bottom left corner is the addition of another laser using the Shadowgraphy technique and 2 lasers providing you a bit more detail going on such as spatter and their trails. D. Bottom right corner is the Schlieren setup and the use of 2 of our lasers. This is the most detail-oriented setup you can have which provides you with immense details such as protection gas flow as well as making almost every single spatter visible in addition to being track the direction of the spatter. We hope this info was helpful to you and you enjoyed it.
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#welding #weldingsmostwanted #weldinglife #metal3Dprinting #weldingschool #weldporn #additivemanufacturing #weldingtraining #weldingcareer #weldingaddicts #weldcamera#weldingtipsandtricks #weldingnation #SuperSloMo #welder #CMT #laserillumination #CavitarLTD #seewhatyouhavemissed #CavitarLasers #3Dprinting #WeldingView #fronius #CAVILUX #seethroughheat #seethroughbrightness #interestingphenomenon #invisibleworld #schlieren
@cavitar_ltd
4.5K
CAA Merry Christmas 🎄 and a Fantastic Friday. In our previous post, we delved into the fascinating world of Gas Metal Arc Welding (GMAW) and explored the importance of fume extractors in ensuring the safety of welders and the environment. Now, in part 2 of our series, we continue to unravel the mysteries of GMAW, this time focusing on the effects of distance on shielding gas during the final welding arc.
🛠️ Here, we examine the same welding phenomena, but after the final arc. What sets this apart is how the distance plays a crucial role in shielding gas distribution. The previous video taught us about the risks of no fume extractor, and now, we're diving deeper into the intricacies of extractor placement after analyzing the results.
✨ Our latest footage showcases the significance of finding the perfect balance in extractor placement. In this experiment, the extractor was set in 3 various ways, and you'll witness how this affects the flow of the protective gas shield. The potential consequences for weld integrity and quality become even more apparent, underscoring the precision required in the GMAW process.
🎥 This exploration wouldn't be possible without the cutting-edge technology we've employed, including the Cavitar Plug&Play Schlieren Imaging Solution and CAVILUX laser illumination. We've also utilized the high-speed Photron Nova S12 camera to capture these crucial details, giving us a comprehensive understanding of the impact of extractor placement on GMAW outcomes.
Stay tuned for more insights into the world of welding, 🛡️💨🎥✨
Camera: Fasctcam Photron Nova S12
Illumination: #CAVILUX laser illumination
Setup: Cavitar Plug&Play Schlieren Imaging Solution
Capture frame rate: 1,000 fps
@@kemppiwelding Master M358
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#welding #weldingsmostwanted #weldinglife #Shieldinggas #weldingschool #weldporn #MAGwelding #weldingtraining #weldingcamera #weldingaddicts #weldcamera #weldingnation #SlowMotion #welder #MIG #laserillumination #seewhatyouhavemissed #CavitarLasers #3Dprinting #WeldingView #MAG #physics #science #weldingdefect #protectiongas #industrial
@cavitar_ltd
9.5K
CA🤩 Wishing you all a fantastic Friday, today we want to reshare a very special video captured with #CAVILUX HF laser illumianion by the talented researchers at @labsolda
Welding and Mechatronics Institute in Brazil.
📹 The footage was taken by Rafael Nunes as part of his Bachelor Thesis on GTAW (Gas Tungsten Arc Welding) automatic processes at LABSOLDA at 1,000 frames per second.
✴️ Our CAVILUX HF laser illumination is literally the shiny star of the video. Due to the ideal mirror sphere of the big droplet of molten filler material, the laser illumination reflects directly to the camera and appears as a star.
🎯The the goal of this research was to evaluate dynamic wire feeding in the TIG process under specific experimental conditions. While the weld may not reflect a production-grade result, the video beautifully captures the art and science behind the welding process using high-speed imaging and CAVILUX lasers.
@cavitar_ltd
✨ #Cavilux Discovery Guide
Instagram hosts 600+ posts under #Cavilux, creating one of the platform's most vibrant visual ecosystems. This massive collection represents trending moments, creative expressions, and global conversations happening right now.
Discover the latest #Cavilux content without logging in. The most impressive reels under this tag, especially from @metallurgical_engineering, @cavitar_ltd and @soldadorastauro, are gaining massive attention. View them in HD quality and download to your device.
What's trending in #Cavilux? The most watched Reels videos and viral content are featured above. Explore the gallery to discover creative storytelling, popular moments, and content that's capturing millions of views worldwide.
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Content Performance Insights
Analysis of 12 reels
💡 Top performing posts average 20.4K views (2.1x above average). Moderate competition - consistent posting builds momentum.
Post consistently 3-5 times/week at times when your audience is most active
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🔥 #Cavilux shows high engagement potential - post strategically at peak times
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✍️ Detailed captions with story work well - average caption length is 1436 characters
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